As oil is splashed around the engine by the rapidly moving engine parts, foaming can occur. Unfortunately, foam is a poor lubricant and a poorer heat exchanger. Therefore, foaming must be kept to a minimum.
Because of the rapidly moving parts in an engine, oil is constantly being mixed with air. This produces foam which is a lot of air bubbles which may or may not readily collapse. These air bubbles normally rise to the surface and break, but water and other contaminants slow this process.
Foam is not a good conductor of heat, and will impair the
cooling of the engine parts. Also, foam does not have the ability to carry much
of a load, this results in excessive engine wear.
Foam or entrained air bubbles in the oil will under some
conditions implode and cause severe pitting of the affected surfaces.
Foam depressant additives are used in the manufacture of automotive lubricants, to reduce the amount of foaming.
The Issues with Petroleum Oils:
Conventional Petroleum Oils do foam fairly easily and especially if they are contaminated. Unfortunately most people never see the amount of foam that sometimes is formed in the crankcase.
Very few Conventional Petroleum oil formulations actually contain the proper amount of anti-foam additives and many do not have any at all.
Vehicle owners with SUV’s on which the front differential is seldom used have many times experienced such severe foaming that the oil leaks out of the breather tubes. This usually happens on vehicles that are seldom operated in the 4x4 mode, and the front differential oil is both oxidized and has absorbed some water.
Foaming can occur at speeds that are too low or too high, as well as when the oil viscosity is either too high or too low. This is also one reason why multi-grade Petroleum oils are used in modern engines.

















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